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Gates, Fences, Arbors
A discussion of woods and their suitable properties for joined, exterior assemblies.


Wood Gate
CPW is partial to those inherant properties associated with a clear, dry, vertical-grained Western Cedar. .
>>About WESTERN CEDAR


Three requirement for 'joined' exterior assemblies.  By "Joined' we do not refer to such methodologies as the typical carpenter's stacked assemblies, where layers are mounted onto layers and secured with screws or nails or bolts.  We are referring to assemblies that are secured by the sequence and complexities of their joinery, such as the Shinto shrine in Ise, Japan, which was built in the 3rd century and stands in pristine condition today! Or the Horyuji temple, built in 607A.D. in Kyoto and standing today!  Or a wood stave church near Oslo, Norway, built in the 13th century.  These, and other examples, have survived because, for one, they are beyond the reach of tourists which can account for so much of the damage to aging wood structures, but also because of the conditions that have seen the wood in a stable environment with regards to moisture and dryness, and not susceptible to the infestation of bacteria, or fungus.  With these conditions, and the wood itself--the right wood--an assembly will last a very very long time
.
1) Stable grain patterns.
2) An air-dried moisture content of no more than 7-9%
3) Choosing the appropriate species

4) Renewable Harvest
A WORD ABOUT WOOD GRAIN PATTERNS
Below, we look at the grain patterns of a few examples discussed above.

#2)
The ideal grain pattern will be as close to a 90-degree off the face of the plank as possible, reminiscent of a Quarter-Sawn plank. And yet, we see a very very young tree, exhibited by the porosity of too few growth rings per inch. Between each ring is fiber, or what we might refer to as fatty tissue. Useless and unstable and a sponge for moisture, creating a plank that will expand and contract at an unstable rate.

The ring count below apears to be about 4-1/2 per inch. This is almost akin to baby snatching--milling trees so young.
reading wood grains
bulls eye end grain
vertical grain joinery the stability of vertical grain wood

 

A WORD ABOUT WOOD MOISTURE CONTENT
Air-Dryng vs Kiln-drying and Exterior Joinery)
When wood is used as a construction material, whether as a structural support in a building or in woodworking objects, it will absorb or evaporate moisture until it is in equilibrium with its surroundings. The equilibration process (usually drying) causes unequal shrinkage in the wood, and can cause damage to the wood if the process occurs too rapidly. The process of equilibration needs to be controlled in order to prevent damage to the wood.

If the wood moisture content is high during the point of construction, a joint will appear tight. It will remain tight as long as the moisture content in the wood remains unchanged.  But once the drying process begins, such as exposure to the dryer air and seasons, the wood will lose it's moisture and its dimensional point will shrink, thus translating this tight joint into an unsightly gap.  Although the principles are the same for interior furnishings, they are exasperated dramatically with joinery that is fully exposed to the conditions and elements outdoors.

So . . . working with dry wood in the shop is absolutely essential if the methods of construction are those of joined members and not the stacked, or layered, members of a typical carpenter's assembly.  And because of the relative importance of this feature, we are consequently overly concerned with the method of just how that wood goes from the green live fiber of a tree to the dry, stable fiber suitable for joinery.

Most all dried lumber sold across the counter in America is kiln-dried.  A quick reliable process that allows the turnover of inventory.
But the process itself is not dissimilar to a microwave.  The quick timeline can result in 'drying stresses' such as checks and cracks and a loss of inherent tanins in the wood. 
-- If capital outlay is involved (and it always is) air-drying means that this capital is stagnant for a longer time.
-- Drying by air, with the wood stacked and stickered to allow free air flow on all six sides, requires real estate.Amill who has both the acreage and can afford to occupy that acreagewith stacks of stickered lumber drying at its own liesurely pace.
--Purchasing a kiln, either electrical or solar, is expensive, but dramatically improves the turn-a-round of inventory from green tree to retail lumber yard.
But kiln-drying is a risky endeavor and can often result in defects that arise due to what's called the shrinkage anisotropy, which leads to warping: cupping, bowing, twisting, spring and diamonding. Essentially, the wood tissue is ruptured and the inherent fibers collapse and flatten above the saturation point.  In layman's terms, we are traumatizing the wood fiber, which was often only a few days or weeks before, a living tree in a forest.  We are evaporating the life-sustaining moisture, or 'greenness', in an accelerated timetable..

Most air drying is performed as a stipulation by the end user.  A regular customer of a specific mill or sawyer, will require the stock be air-dried to better suit his purposes and provide the stability of the wood once acclimated to local conditions.  This customer (which by the nature of business almost never involves contractors and carpenters buying direct from their local lumber yard) may also request grain patterns, such as only vertical grain and quartersawn grain, to further the assurance of the most dependable stock. This is normally an option only available to those who purchase directly from a mill and in some quantities and with the regularity of a repeating customer.  The relationship between a woodworker and his sawyer is paramount to the quality of the end product.

Why bother?  Well, why bother putting a period at the end of this sentence  It requires almost no ink, and you will likely find the content of the sentence just as readable and legible without the period   
A WORD ABOUT WOOD SPECIES

What species of wood is actually best suited for the lasting integrity of an exterior assembly?

There are only a handful of woods with the inherent properties that are genetically resistant to exterior elements.  By genetically resistant, we mean the inherent means of defense against the debilitating infestation of insects and bacteria. Trees, like animals, vary in this regard. A forest deer has few defensive tactics and might be considered as fodder for the animal higher on the food chain, such as the bob cat. The coastal redwood, living to several thousand years, is practically indestructible, given its impenetrable fire-resistant bark and peculiar repellent tannins, to where it's only real enemy is the chain saw.

We will not take into account a bevy of species drawn from the rain forests in a process closer to annihilation than sustainable foresting. Nor Larch, Spruce, Cypress, or even Sugar Pine, all of which exhibit certain properties conducive to withstanding the elements but not all the properties, such as their dimensional stability and their workability to joining and millwork.  If we were concerned with only a wood's gift for withstanding harsh conditions, then Larch alone is worthy of a ransom's prize: For the pilers that have held up much of Venice, Italy for the past 600 years, or the millions of board feet as railroad cross-ties and the engineering marvels of all those magnificent trestles..

When we look to suitable species for exterior joinery, we must go beyond its mere resistance to the elements and consider: 1) It's dimensional stability (Is the trunk straight and branchless and with good girth? 2) Does it expand and contract excessively? 3) Is it workable, as in can it be milled and shaped without splitting and checking and burning the cutting edges?

Teak, Cedar, Redwood, Mahogany, and Oak. 

Teak, Cedar, and Redwood are nearly identical in their resistant properties. Mahogany and Oak are far less resistant and require regularly maintained finishing seals (All of the above, by the way, will weather and gray out to an identical gray if either left unfinished or applied with a clear seal, but Mahogany and Oak will actually decay and become vulnerable too bacteria without a regularly maintain sealing fnish).  Teak, Mahogany, and Oak possess a higher density, which means the fiber between the rings is closer to muscle tissue than fatty tissue. This results in heavier assemblies in the field, if that is a criteria, but it does not result in an assembly with a longer life span.
Teak:Plantation teak is largely harvested in Indonesia, but also in Central America. Mayanmar teak (formerly Burmese teak)) is theoretically prohibited because of it poor harvesting techniques, and yet is widely available through imports via China. It is important to insure teak purchases are certified, and to verify the certification. When advertised as 'cheap teak', you can be assured it is being illegally harvested in Mayanmar and sold via black market through China. Teak has excellent inherent tannins, or oils, resisting bacteria and fungus. Figured grain.
**Extremely workable wood.
**Retail Cost: approximately $30/per board foot.  
Redwood:  Grown exclusively along a 200-mile s
tretch of northern California coastline.  Because this industry is so tightly regulated, the former logging giants of Humbolt and Mendocino counties are littered with abandoned mills.  It is currently being harvested on a short cycle, producing sustainable results that are, unfortunately, without the properties inherent in old growth harvests.  Redwood has a high concentration of tannins, like teak, that thwart the propagation of bacteria (rot).  These tannins require a growth cycle to mature into their full genetic strength and are consequently absent in the present-day harvests.  Due to the abnormally large diameter of the trunk, the 'heart grain', located near the center, and oldest part of the tree, is tight and stable.  But 'old'growth' redwood is available only as a special "Forest Floor" permit or as a recycled product, drawn largely from a series of former military bases in California that were built with old growth redwood and were all closed in the 90's.  The current 'short-cycle' redwood has a fibrosity in its grain that is far far more porous than old growth, and therefore, far less stable or visually pleasing. 
**Retail Cost: Approximately $7/per board ft. for kiln-dried clear all-heart. (In northern California.  Far far more elsewhere)

*NOTE: We interrupt here because it is worth notng that the tannin oils mentioned above as the identifiable properties of both Teak and Redwood are also the potential menace. Glue, as in the woodworker's glue, must have a porous surface to grip or adhere to. Because these tannin oils emanate from the tree's fiber to coat the surface, any glue applied will simply sit on the skin and fail to create the sort ofgl required. Almost immediately after both redwood and teak are milled or a joint is cut, the oils begin rising to the surface to prevent a glue-bond. The answer? Assuming one mills all their componants and then turns to gluing and assemblying, the technique involves a light hand-sanding off the new thin layer of oils that have risen since the milling, and then without delay, apply the glue and clamp the joint air-tight, all before the oils rise to coat the face of even the most freshly milled surface.

Mahogany: There are many species of mahogany--usually denoted by the country of origin, but not always. Santos, Sapele, African, Fiddleback, Philippine, Honduras, and Cuban. They are all exotic and endangered and yet with proper research, available as sustainable with the exception of Cuban.  The mahogany industry has been over harvested.  If a sustainable source can be found, look for full figuring and a deep reddish brown coloring.  Mahogany, although a good species for resisting the elements, does not posses the same ideal characteristics as teak, cedar, and redwood.  It will gray out if left natural.
Retail Cost: Approximately $7/per board foot.

Oak: There are approximately 600 species of oak.  Generally good strength and hardness and resistant to insect and fungi due to a high tannin content.  Red Oak is far preferable to White Oak.   The strongest and most stable red oaks are quartersawn.  What is quartersawn? Quarter-sawing gets its name from the fact that the log is first cut lengthwise into quarters, wedges with a right angle ending at approximately the center of the original. Each quarter is cut separately by tipping it up on its point and sawing boards successively along the axis. That results in boards with the annual rings mostly perpendicular to the faces. Quarter sawing yields boards with straight striped grain lines, greater stability than flatsawn wood, and a distinctive ray and fleck figure. 
Retail Cost: Approximately $3/per board ft.  Quartersawn: $7/
Bd Ft. Retail

Cedars:
Western Red:
The more common cedar found in exterior constructions. Harvested in British Columbia, Canada where it is regulated as a 100% sustainability.  Dimensionally stable with tight growth rings. One of the signature properties is the light and dark colorings, often within a single board.  Excellent resistance to insect and fungi.
Retail Cost: Approximately $5-$8/per board foot in the west and $6-$10 in the east. Retail

Alaskan or Yellow Cedar:A slow growing species with many of the trees in North America between 700-1200 years old. Excellent rot resistanc. Harvested between southern Alaska and southern Orgeon. Because of it's slow growth pattern, Alaskan Cedar is rare, and when it is harvested, it normally suffers the same fate and today's redwoods--harvested so early that the maturity of the growth rings and genetic oils are short-changed. Dimensionally unstable.

Port Orford: Grown and harvested and milled in small, select locations in the Pacific Northwest. Fully matured harvests can be difficult or even impossible to find. A creamy white hue, aging to a stately silvery gray.  Smooth with no raised grain. Due to the pale nature of its coloring, it gives unlimited options when staining.  (Redwood, teak, western cedar, and mahogany are dark and cannot take lighter stain pigments) A unique, strong ginger-like scent, due to the volatile tannin oils.  Denser than other cedars.  Dimensionally unstable, which means that because of the early harvests, there is far more fiber between the growth rings, giving way to a vulnerability for checking and cracking as it dries.   Excellent resistance to insect and fungi infestation.  Although in some areas, the lower grade of Port Orford is available as a green, knotty product sold as decking, the clear, double-kiln-dried grade remains largely unavailable to the retail public.   This is the wood Charles and others used in the 1970's in San Francisco---until it was all gone.  A grove was planted in 1978, and although they are harvesting, as mentioned above, it is a premature harvest falling far short of the old-growth properties

 

AIR-DRIED WOOD

Why doesn't CPW provide fence and gate posts? 
---------------
1) Because we do not stock posts and are therefore subject to a similar over-the-counter cost as your local installer through his own preferred lumber yard.
--------------2) If we did stock posts-- in 6x6 and 4x4--there would be an added cost of crating and shipping to the site, resulting in a post per-foot cost that far exceeded what your installer paid locally.

Western Cedar is the most commonly used post preference.  East of the Mississippi, this is a special order item and you should allow two weeks.  For their CPW fence-lines, the vast majority of patrons opt for an STK grade.  This is a tight knotted grade.  For gate posts, the preference is often the clear grade.  A full discussion of post options, including the recommended technique for setting your posts is at the following link: <http://www.prowellwoodworks.com/gate/postholes.htm>


AIR-DRIED WOOD

Pressure Treating 
---------------
1) A common means of circumventing the expense of teak or affordable access to redwood and cedar to those in the east is the process of treating more affordable woods with a chemical that resist or thwarts bacteria infestation. For the longest time, this was best accomplished with a thick coating of creosote, which might be most recognizable in connection with the railroad ties. When creosote was outlawed in the mid-1980's, the method of pressure treating was adopted. Injected by a series of punctures presuured by a vacuum press to a depth of about 1/4" from the surface, an arsonic-based tonic allowed the use of fir and pine and all sort of affordable species to be used in the construction of decks and fence posts and anything deemed susceptible to rot.

Still commonly used today as a cost saving measure, a number of problems are worth noting.
1) Pressure-treated preservatives do in fact transfer to the touch, as well as drain down into the water table. California recently, finally, prohibited such products from all publicly accessed areas. They should be prohibited everywhere and from all uses.
2) When cut, the fiber is exposed where the arsonic has not penetrated, thus requiring the direct application of a medley of products to coat the raw grain. These are far far more transferable than the pressure-treating process, and a good deal more toxic.
3) The cost savings of pressure-treating may allow one to actually afford a deck, but entertaining on that deck, above the wafting odors of poison that permeate the structural underlay, will make for a far greater problem in time.

And yet it is not uncommon for those sites east of the Mississippi to opt for this solution. We are not stewards of the earth.We are woodworkers, and will not preach a high-minded sermon to those who prefer pressure-treated posts.

Requests:
"We'd like our CPW product in Ipe, please"
--------------- You'll have to shop elsewhere. Ipe continues to be non-certified and culled from the rain forest without restraint. It is also extremely dense and heavy and a strain on normal mortise and tenon joints, as a gate is suspended against gravity.
"We'd like our CPW product in Teak, please"
--------------- Unlikely. Not only is the majority of teak harvested beyond sustainable methods, it is also approximately $29/board foot for certified teak. Because the density and rot resistence is comparable to Port Orford and western cedar, the option of teak, at $29/ft is expensive and unwarranted.
"We'd like our CPW product in Mahogany, please"
--------------- African Mahogany, yes. An affordable option, and harvested with acceptabe standards in certain areas. A rich amber coloring and fine figured grain and working properties. Mahogany is a hardwood and hardwoods are seldom inventoried to standard dimensions. Which means there is a fair amount of waste, which in part explains the higher cost for a CPW gate in Mahogany.
"We'd like our CPW product in Redwood, please"
--------------- If you are adamant, we can inquire for the availability of recycled old-growth.

There are sound reasons for the above restrictions.  Enough reasons to fill a book.  But reading books appears to be a lost pastime.  Writing books of this nature is left to pundits and alarmists and the dooms-dayers who are the watchdogs and activists no one listens to anyway.   



 

wood properties

Properties

WESTERN CEDAR

Other common names: red cedar, cypress, oregon cedar,giant cedar. Known for its extremely fine and even grain, its flexibility and strength in proportion to its weight, Western Red Cedar is a species of wood whose lumber can be used in a variety of ways. Western Red Cedar is renowned for its high impermeability to liquids and its natural phenol preservatives, which make it ideally suited for exterior use and interior use where humidity is high.


The cellular composition of cedar, millions of tiny air-filled cells per cubic inch, provides a high degree of thermal insulation, approx. 1 R/inch. Old Growth Western Red Cedars' slow growth, dense fiber and natural oily extractives are responsible for its decay resistance and its rich coloring, which ranges from a light milky straw color in the sapwood to a vanilla-chocolate in the heartwood. Second growthy is different. It is a stable wood that seasons easily and quickly, with a very low shrinkage factor. It is free of pitch and has excellent finishing qualities.

Density: 20 lbs per cubic foot.)
Availability: Adequate
Color: Red brown
Carving: Average to Difficult
Contrast between growth rings: even
Grain: Vertical
Mortising: Good
Movement after drying: Low
Painting: Good
Staining: Good
Sawing: Low resistance
Stiffness: Low
Marine applications: Yes

western cedar


 



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