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A discussion of woods
and their suitable properties for joined, exterior assemblies.
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CPW
is partial to those inherant properties associated with a clear, dry, vertical-grained Western Cedar. .
>>About WESTERN CEDAR Three requirement for 'joined' exterior assemblies. By "Joined' we do not refer to such methodologies as the typical carpenter's stacked assemblies, where layers are mounted onto layers and secured with screws or nails or bolts. We are referring to assemblies that are secured by the sequence and complexities of their joinery, such as the Shinto shrine in Ise, Japan, which was built in the 3rd century and stands in pristine condition today! Or the Horyuji temple, built in 607A.D. in Kyoto and standing today! Or a wood stave church near Oslo, Norway, built in the 13th century. These, and other examples, have survived because, for one, they are beyond the reach of tourists which can account for so much of the damage to aging wood structures, but also because of the conditions that have seen the wood in a stable environment with regards to moisture and dryness, and not susceptible to the infestation of bacteria, or fungus. With these conditions, and the wood itself--the right wood--an assembly will last a very very long time . 1) Stable grain patterns. 2) An air-dried moisture content of no more than 7-9% 3) Choosing the appropriate species 4) Renewable Harvest A WORD ABOUT WOOD GRAIN PATTERNS
Below, we look at the grain patterns of a few examples discussed above.
A WORD ABOUT WOOD MOISTURE
CONTENT
Air-Dryng vs Kiln-drying and Exterior Joinery) When wood is used as a construction material, whether
as a structural support in a building or in woodworking objects, it
will absorb or evaporate moisture until it is in equilibrium with its
surroundings. The equilibration process (usually drying) causes unequal
shrinkage in the wood, and can cause damage to the wood if the
process occurs too rapidly. The process of equilibration needs to be
controlled in order to prevent damage to the wood.
If the wood moisture content is high during the point of construction, a joint will appear tight. It will remain tight as long as the moisture content in the wood remains unchanged. But once the drying process begins, such as exposure to the dryer air and seasons, the wood will lose it's moisture and its dimensional point will shrink, thus translating this tight joint into an unsightly gap. Although the principles are the same for interior furnishings, they are exasperated dramatically with joinery that is fully exposed to the conditions and elements outdoors. So . . . working with dry wood in the shop is absolutely essential if the methods of construction are those of joined members and not the stacked, or layered, members of a typical carpenter's assembly. And because of the relative importance of this feature, we are consequently overly concerned with the method of just how that wood goes from the green live fiber of a tree to the dry, stable fiber suitable for joinery. Most all dried lumber sold across the counter in America is kiln-dried. A quick reliable process that allows the turnover of inventory. But the process itself is not dissimilar to a microwave. The quick timeline can result in 'drying stresses' such as checks and cracks and a loss of inherent tanins in the wood. -- If capital outlay is involved (and it always is) air-drying means that this capital is stagnant for a longer time. -- Drying by air, with the wood stacked and stickered to allow free air flow on all six sides, requires real estate.Amill who has both the acreage and can afford to occupy that acreagewith stacks of stickered lumber drying at its own liesurely pace. --Purchasing a kiln, either electrical or solar, is expensive, but dramatically improves the turn-a-round of inventory from green tree to retail lumber yard. But kiln-drying is a risky endeavor and can often result in defects that arise due to what's called the shrinkage anisotropy, which leads to warping: cupping, bowing, twisting, spring and diamonding. Essentially, the wood tissue is ruptured and the inherent fibers collapse and flatten above the saturation point. In layman's terms, we are traumatizing the wood fiber, which was often only a few days or weeks before, a living tree in a forest. We are evaporating the life-sustaining moisture, or 'greenness', in an accelerated timetable.. Most air drying is performed as a stipulation by the end user. A regular customer of a specific mill or sawyer, will require the stock be air-dried to better suit his purposes and provide the stability of the wood once acclimated to local conditions. This customer (which by the nature of business almost never involves contractors and carpenters buying direct from their local lumber yard) may also request grain patterns, such as only vertical grain and quartersawn grain, to further the assurance of the most dependable stock. This is normally an option only available to those who purchase directly from a mill and in some quantities and with the regularity of a repeating customer. The relationship between a woodworker and his sawyer is paramount to the quality of the end product. Why bother? Well, why bother putting a period at the end of this sentence It requires almost no ink, and you will likely find the content of the sentence just as readable and legible without the period A WORD ABOUT WOOD SPECIES
What species of wood is actually best suited for the lasting integrity of an exterior assembly? Teak, Cedar, and Redwood are nearly identical in their resistant properties. Mahogany and Oak are far less resistant and require regularly maintained finishing seals (All of the above, by the way, will weather and gray out to an identical gray if either left unfinished or applied with a clear seal, but Mahogany and Oak will actually decay and become vulnerable too bacteria without a regularly maintain sealing fnish). Teak, Mahogany, and Oak possess a higher density, which means the fiber between the rings is closer to muscle tissue than fatty tissue. This results in heavier assemblies in the field, if that is a criteria, but it does not result in an assembly with a longer life span. Teak:Plantation
teak is largely harvested in Indonesia, but also in Central America. Mayanmar
teak (formerly Burmese teak)) is theoretically
prohibited because of it poor harvesting techniques, and yet is widely
available through imports via China. It is important to insure
teak purchases are certified, and to verify the certification. When
advertised as 'cheap teak', you can be assured it is being illegally
harvested in Mayanmar and sold via black market through China. Teak
has excellent
inherent tannins, or oils, resisting bacteria and fungus. Figured grain.
**Extremely workable wood. **Retail Cost: approximately $30/per board foot. Redwood: Grown exclusively along a 200-mile s tretch of northern California coastline. Because this industry is so tightly regulated, the former logging giants of Humbolt and Mendocino counties are littered with abandoned mills. It is currently being harvested on a short cycle, producing sustainable results that are, unfortunately, without the properties inherent in old growth harvests. Redwood has a high concentration of tannins, like teak, that thwart the propagation of bacteria (rot). These tannins require a growth cycle to mature into their full genetic strength and are consequently absent in the present-day harvests. Due to the abnormally large diameter of the trunk, the 'heart grain', located near the center, and oldest part of the tree, is tight and stable. But 'old'growth' redwood is available only as a special "Forest Floor" permit or as a recycled product, drawn largely from a series of former military bases in California that were built with old growth redwood and were all closed in the 90's. The current 'short-cycle' redwood has a fibrosity in its grain that is far far more porous than old growth, and therefore, far less stable or visually pleasing. **Retail Cost: Approximately
$7/per board ft. for kiln-dried clear all-heart. (In northern California. Far
far more elsewhere)
*NOTE: We interrupt here because it is worth notng that the tannin oils mentioned above as the identifiable properties of both Teak and Redwood are also the potential menace. Glue, as in the woodworker's glue, must have a porous surface to grip or adhere to. Because these tannin oils emanate from the tree's fiber to coat the surface, any glue applied will simply sit on the skin and fail to create the sort ofgl required. Almost immediately after both redwood and teak are milled or a joint is cut, the oils begin rising to the surface to prevent a glue-bond. The answer? Assuming one mills all their componants and then turns to gluing and assemblying, the technique involves a light hand-sanding off the new thin layer of oils that have risen since the milling, and then without delay, apply the glue and clamp the joint air-tight, all before the oils rise to coat the face of even the most freshly milled surface. Mahogany: There
are many species of mahogany--usually denoted by the country of origin,
but not always. Santos,
Sapele, African, Fiddleback, Philippine, Honduras, and Cuban. They
are all exotic and endangered and yet with proper research, available
as sustainable with the exception of Cuban. The mahogany industry
has been over harvested. If
a sustainable source can be found, look for full figuring and a deep
reddish brown coloring. Mahogany,
although a good species for resisting the elements, does not posses
the same ideal characteristics as teak, cedar, and redwood. It
will gray out if left natural.
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